| Citation: | WANG Yanzhong, TANG Wen, YIN Yongyao, et al. Hobbing method of face gear based on spherical hob[J]. Journal of Beijing University of Aeronautics and Astronautics, 2017, 43(3): 441-448. doi: 10.13700/j.bh.1001-5965.2016.0826(in Chinese) |
Face gear transmission has outstanding advantages, and has broad application prospects in the field of aviation. In order to improve the machining efficiency of face gear, the spherical gear hob and hobbing of face gear based on spherical gear hob were studied. The forming process of gear shaping was derived according to the forming principle. The process of the evolution from the cylindrical gear to the basic worm of spherical gear hob was studied, the forming method of spherical hob was analyzed, and the surface equation and spiral angle of the basic worm of spherical gear hob were deduced. A coordinate system was built for face gear machining process based on spherical hob, and the formula of face gear obtained by hobbing was deduced. The machining simulation of two cases was carried out using VERICUT. The hobbing was performed and the detection results show that the spherical gear cutter can be used in the machining of face gear.
| [1] |
LITVIN F L, ZHANG Y, WANG J C, et al.Design and geometry of face-gear drives[J].Journal of Mechanical Design, 1992, 114(4):642-647. doi: 10.1115/1.2917055
|
| [2] |
LITVIN F L, EGELJA A, TAN J.Computerized design, generation and simulation of meshing of orthogonal offset face-gear drive with a spur involute pinion with localized bearing contact[J].Mechanism and Machine Theory, 1998, 33(1-2):87-102. doi: 10.1016/S0094-114X(97)00022-0
|
| [3] |
LITVIN F L, WANG J C, BOSSLER R B, et al.Application of face-gear drives in helicopter transmissions[J].Journal of Mechanical Design, 1992, 116(3):672-676.
|
| [4] |
CHEN Y D, BOSSLER R B.Design, analysis, and testing methods for a split-torque face-gear transmission[C]//31st Joint Propulsion Conference and Exhibit.Reston:AIAA, 1995.
|
| [5] |
LEWICKI D G, HEATH G F, FILLER R R, et al.RDS-21 face-gear surface durability tests:ARL-TR-4089[R].Washington, D.C.:NASA, 2007.
|
| [6] |
HEATH G F, FILLER R R, TAN J.Development of face gear technology for industrial and aerospace power transmission:NASA/CR-2002-211320[R].Washington, D.C.:NASA, 2002.
|
| [7] |
WANG Y Z, LAN Z, HOU L W, et al.A precision generating grinding method for face gear using CBN wheel[J].International Journal of Advanced Manufacturing Technology, 2015, 79(9):1839-1848. doi: 10.1007/s00170-015-6962-0
|
| [8] |
MILLER E W.Hob for generating crown gears:US2304586[P].1942-12-08.
|
| [9] |
王延忠, 吴灿辉, 葛旭阳, 等.面齿轮滚刀基本蜗杆的设计方法[J].北京亚洲成人在线一二三四五六区学报, 2009, 35(2):166-169.
WANG Y Z, WU C H, GE X Y, et al.Basal worm designing method of face-gear hob[J].Journal of Beijing University of Aeronautics and Astronautics, 2009, 35(2):166-169(in Chinese).
|
| [10] |
李政民卿, 朱如鹏.面齿轮滚磨刀具基蜗杆研究[J].机械科学与技术, 2009, 28(1):98-101. http://www.cnki.com.cn/Article/CJFDTOTAL-JXKX200901023.htm
LI Z M Q, ZHU R P.A study of worm of hobbing or grinding wheel for face gear[J].Mechanical Science and Technology for Aerospace Engineering, 2009, 28(1):98-101(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-JXKX200901023.htm
|
| [11] |
高金忠, 朱如鹏, 李政民卿.面齿轮滚磨刀具基蜗杆齿廓奇异点研究[J].航空动力学报, 2011, 26(10):2394-2400. http://www.cnki.com.cn/Article/CJFDTOTAL-HKDI201110033.htm
GAO J Z, ZHU L P, LI Z M Q.Research on singularities of base worm thread surface for hobbing or grinding face gear[J].Journal of Aerospace Power, 2011, 26(10):2394-2400(in Chinese). http://www.cnki.com.cn/Article/CJFDTOTAL-HKDI201110033.htm
|
| [12] |
郭辉, 赵宁, 项云飞, 等.六轴数控蜗杆砂轮磨齿机磨削面齿轮的方法[J].机械工程学报, 2015, 51(11):186-194. doi: 10.3901/JME.2015.11.186
GUO H, ZHAO N, XIANG Y F, et al.Face gear grinding method using six-axis CNC worm wheel machine[J].Journal of Mechanical Engineering, 2015, 51(11):186-194(in Chinese). doi: 10.3901/JME.2015.11.186
|
| [13] |
王跃进.球形滚刀螺旋面的研究[J].工具技术, 1990(1):20-26. http://www.cnki.com.cn/Article/CJFDTotal-GJJS199001009.htm
WANG Y J.Research on helicoidal surface of the spherical hob[J].Tool Technology, 1990(1):20-26(in Chinese). http://www.cnki.com.cn/Article/CJFDTotal-GJJS199001009.htm
|
| [14] |
崔云起, 胡占齐, 王尊策, 等.球形滚刀的制造与理论误差[J].机械传动, 1994, 18(2):55-58. http://www.cnki.com.cn/Article/CJFDTotal-JXCD402.014.htm
CUI Y Q, HU Z Q, WANG Z C, et al.Manufacture and theoretical error of spherical hob[J].Mechanical Transmission, 1994, 18(2):55-58(in Chinese). http://www.cnki.com.cn/Article/CJFDTotal-JXCD402.014.htm
|
| [15] |
崔云起, 胡占齐.球形滚刀的齿形[J].东北重型机械学院学报, 1995, 19(2):100-103.
CUI Y Q, HU Z Q.The profile of spherical hob[J].Journal of Northeast Heavy Machinery Institute, 1995, 19(2):100-103(in Chinese).
|
| [16] |
相浦正人, 广尾靖彰.用球形滚刀滚切内齿轮[J].制造技术与机床, 1997(2):13-16. http://www.cnki.com.cn/Article/CJFDTotal-ZJYC199702003.htm
AINOURA M, YASUSHIAKI H.Hobbing of internal gear with spherical hob[J].Manufacturing Technology and Machine Tools, 1997(2):13-16(in Chinese). http://www.cnki.com.cn/Article/CJFDTotal-ZJYC199702003.htm
|
| [17] |
李宇鹏.球形蜗杆砂轮的磨齿原理及其球基螺旋面参数[J].机械工程学报, 2002, 38(6):127-129. doi: 10.3901/JME.2002.06.127
LI Y P.Principle of grinding gear of spherical worm emerywheel and parameters of helicoid of spherical worm[J].Chinese Journal of Mechanical Engineering, 2002, 38(6):127-129(in Chinese). doi: 10.3901/JME.2002.06.127
|
| [18] |
郝哲. 球形滚刀设计及制造新工艺研究[D]. 秦皇岛: 燕山大学, 2013: 23-28.
HAO Z.Design and new manufacture process study of the spherical hob[D].Qinhuangdao:Yanshan University, 2013:23-28(in Chinese).
|
| [19] |
赵宁, 郭辉, 方宗德, 等.用球形滚刀滚切面齿轮的理论误差[J].航空动力学报, 2009, 24(3):677-682. http://www.cnki.com.cn/Article/CJFDTotal-HKDI200903031.htm
ZHAO N, GUO H, FANG Z D, et al.Theory error of cutting face gears with sphericity hob[J].Journal of Aerospace Power, 2009, 24(3):677-682(in Chinese). http://www.cnki.com.cn/Article/CJFDTotal-HKDI200903031.htm
|
| [20] |
王延忠, 侯良威, 郇极, 等. 一种面齿轮数控滚齿加工装置:
CN102248228A[P].2013-02-13.WANG Y Z, HOU L W, HUAN J, et al.A kind of NC hobbing machine for face gear:CN102248228A[P].2013-02-13(in Chinese).
|